Special considerations must be made for loading expensive solid catalyst materials into fixed-bed and tubular reactors Most units in the chemical process industries (CPI) use complex and expensive heterogeneous catalysts aimed at improving reaction performance. Although sometimes overlooked, the solids-handling…
Hydrogenation is an important reaction in many sectors of the chemical process industries (CPI), but H2 gas is not only expensive, its use requires considerable safety measures to prevent explosions. Significant cost savings could be achieved if hydrogenations did not…
Toxicology testing The world’s first toxicology-testing strategy without animal testing has been approved by the Organization for Economic Co-operation and Development (OECD; Paris, France; www.oecd.org). The testing strategy consists of three so-called alternative methods. They can be used to predict…
Next year, construction will begin on an industrial-scale pilot plant to further develop a new process that decomposes methane into H2 and carbon. The process uses a thermo-catalytic decomposition (TCD) technology developed by Hycamite TCD Technologies Oy (Kokkola, Finland; www.hycamite.com).…
Nitrogen (N2) makes up 78% of ambient air (20.95% of air is oxygen). N2 is an inert (non-flammable) gas used in industrial plants to prevent undesirable chemical reactions from occurring. Nitrogen is the most common inert gas used in the…
Successfully scaling up a mixing process involves understanding several important timescale parameters that can impact chemical reactions and equipment performance Many industrial processes are defined by rates. For example, rates of mass and heat transfer, rates of reaction and rates…
This overview presents guidance for the safe design of piping systems that are used for the distribution of hydrogen gas Hydrogen gas is a very volatile fluid that has a high propensity to leak. This is a very dangerous and…
Five innovative technologies have been selected as finalists for the 2021 Kirkpatrick Award for Chemical Engineering Achievement.* The finalists were selected based on three criteria: the difficulty of chemical engineering problems met and solved; novelty of the technology; and evidence…
Researchers at the Fraunhofer Institute for Applied Polymer Research (IAP; Potsdam-Golm, Germany; www.iap.fraunhofer.de) have developed a process for embedding active enzymes into plastics. This has been difficult before, since plastics are normally processed at temperatures above 100°C. The technology offers…
A catalytic process to selectively break carbon-carbon bonds within the polymer chains of polyethylene and polypropylene could allow the use of waste plastics to make biodegradable surfactant molecules. Researchers led by the Institute for Cooperative Upcycling of Plastics (iCOUP) at…