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Processing & Handling

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CO2 captured in stationary energy storage battery

An Oak Ridge National Laboratory (ORNL) team created and tested two different formulations for stationary batteries that could utilize CO2 from industrial sources while storing energy from wind turbines and solar panels. Consisting of two electrodes in a saltwater solution,…

A new reactor system for producing polymers

Traditionally, many polymerization reactions are carried out batchwise in reactor vessels, with the reaction taking place in solution, emulsion or in a melt. This procedure reaches its limits if, for example, the reaction is very exothermic or the viscosity increases…

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This patented process improves grease handling

Calcium-sulfonate complex greases are widely used in applications in the pulp-and-paper, marine and steel-manufacturing sectors. Within an ever-volatile lithium market, calcium-sulfonate greases are increasingly seen as a reliable alternative to lithium-based greases. However, typical methods for preparing high-performance calcium-sulfonate grease…

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Reducing CO2 to formic acid

A research team led by Kenneth C. Neyerlin at the National Renewable Energy Laboratory (NREL; Golden, Colo.; www.nrel.gov), with members from Argonne National Laboratory (Lemont, Ill; www.anl.gov) and Oak Ridge National Laboratory (Tenn.; www.ornl.gov) has developed a membrane electrode assembly…

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How to Conduct a Thermal Audit of an Industrial Facility

The efficiency of steam-generating and distribution systems can be improved incrementally, but more substantial gains can be found using pinch analysis for better heat recovery When it comes to improving the energy efficiency of a thermal system, most industrial organizations…

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Modular Construction: Choosing the Optimal Module Type

Plant process modules are not a one-size-fits-all solution. These considerations can help determine the best size for your project With the growing recognition of the advantages of modular construction over traditional field construction [1, 2], it’s no surprise that an…

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Making cement with 70% lower CO2 emissions

A process commercialized by Fortera Corp. (San Jose, Calif.; www.forteraglobal.com) creates a cement product that reduces CO2 emissions by 70% on a ton-for-ton basis, and can be blended with conventional cement or used as a standalone material to make ready-mix…

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Chementator Briefs

E-Cracking Last April, BASF SE (Ludwigshafen, Germany; www.basf.com), SABIC (Riyadh, Saudi Arabia; www.sabic.com) and Linde Engineering (Pullach, Germany; www.linde-engineering.com) inaugurated the world’s first demonstration plant for large-scale electrically heated steam-cracking furnaces. Following three years of development, engineering, and construction work,…

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New microreactors and flow loops improve asphaltene management

Asphaltenes are an ultra-complex fraction of crude petroleum that comprise a diverse population of molecules that vary in size, solubilities, aggregation states and hetero-atom contents. Asphaltene buildup and deposits create many operational and safety issues, and can occur anywhere in…

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Next-generation encapsulation technology

Nucleic acid-based medications, such as mRNA vaccines, are opening up new therapeutic approaches. These active ingredients must be enclosed inside nanoparticles to ensure that they get to where they are needed inside the body’s cells. The Fraunhofer Institute for Production…