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Processing & Handling

Recycling bauxite residues and electrowinning iron

Electrochem Technologies & Materials Inc. (Montreal, Canada; www.electrochem-technologies.com) produced pure electrolytic iron (99.995% Fe) using its patented FerWIN process (diagram) — a sustainable zero-carbon iron-making technology — from ferrous sulfate heptahydrate (copperas) originating from the sulfation of bauxite residues. This…

Integrated technologies enhance ‘green’-ammonia economics

Ammonia produced using renewable energy is poised to be a crucial part of the hydrogen value chain as a mechanism for storing and transporting hydrogen. By combining two state-of-the art technologies for ammonia production and hydrogen storage, Hydrofuel Canada Inc.…

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New catalyst geometry poised to re-shape ethanol-to-ethylene conversion

As chemical manufacturers continue to seek renewable alternatives for fossil-fuel feedstocks, bio-based ethanol is poised to be a crucial raw material in the ethylene value chain for products from jet fuel to plastics. The range of novel-shaped alumina catalyst developed…

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Improved propane dehydrogenation

BASF SE (Ludwigshafen, Germany; www.basf.com) and thyssenkrupp Uhde GmbH (Dortmund, Germany; www.thyssenkrupp-industrial-solutions.com) achieved measurable improvements in the STAR process, a proprietary dehydrogenation process from thyssenkrupp Uhde that can produce propylene from propane feedstocks, or iso-butylene from iso-butane feedstocks. Beginning in…

Global cement industry supports startups in drive to achieve ‘net zero’ by 2050

Last month, the Global Cement and Concrete Association (GCCA; London, U.K.; https://gccassociation.org) revealed the first six startups that will be backed by its member companies as part of the first ever Innovandi “Open Challenge” in the race to achieve “net…

Scaleup project for simultaneous carbon capture and conversion

A multidisciplinary project to scale up a system capable of simultaneously capturing carbon dioxide from fluegas and converting it to ethanol has received $1.9 million from the U.S. Department of Energy’s Advanced Research Projects Agency-Energy (ARPA-E; Washington, D.C.; arpa-e.energy.gov). The…

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Chementator briefs

Mercury removal Scientists at Flinders University (Adelaide, Australia; www.flinders.edu.au) have further characterized their sulfur-limonene polysulfide polymer (Chem. Eng., December 2015, p. 12) to understand the conditions under which it can be used as a mercury sorbent. In a recent issue…

Relaunching a process that uses 100% H2 for the direct reduction of iron ore

Developed two decades ago, Metso Outotec’s (MO; Helsinki, Finland; www.mogroup.com) Circored process is now being reintroduced as a proven way to help decarbonize the ironmaking process. Developed in the 1990s by the former Lurgi Metallurgie (now part of MO) and…

Incorporating waste polyethylene into asphalt

An expanding number of products are demonstrating the real-world feasibility of incorporating post-consumer polyethylene (PE) into asphalt paving for roadways and parking lots. The set of demonstration projects — part of the New End-Market Opportunities (NEMO) program, under the auspices…

Topsoe to build world’s largest electrolyzer-production facility to accelerate Power-to-X capacity

Topsoe A/S (Lyngby, Denmark) today announces its intention to construct world’s largest and most advanced industrial-scale electrolyzer production plant. Topsoe’s ambition is to rapidly accelerate the adoption of green solutions in particular within Power-to-X. In this field, the company has…