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Chementator: A clean, sustainable process for making surfactants    

Alkylglyceryl ethers (AGEs) are biodegradable nonionic surfactants with excellent foaming and moisturizing properties. Up to now, AGEs have been made in batch reactors whereby the corresponding alkyl glycidyl ether (GE) is hydrolyzed in a solvent (alcohol or ethyleneglycol monoalkyl ether)…

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Cover Story Part 1: Compressed Air: Exploring the Need For Temporary Systems  

Compressed air is often referred to as the fourth utility, and yet for an upstart business or process there is no commercial infrastructure that provides a core supply as exists with gas, electricity and water. When a need for compressed…

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Cover Story Part 2: Compressed Air: Your Most Expensive Utility  

Compressed air is your most expensive utility. This is a fact that has been documented time and time again. It takes 7 to 8 hp of electricity to produce 1 hp in an airtool. In many plants, the compressed air…

Piping for Process Plants Part 6: Testing and Verification

This sixth and final part of a series of articles [ 1 – 5] on piping for process plants discusses practical issues of leak testing and verification of piping systems. Read Part 5 here. Leak Testing Leak testing and pressure…

Seals & Gaskets  

In Poorly Lubricated Conditions, Try this Diamond Seal... Over 50% of pump lifecycle costs result from energy and maintenance; and applying the low-wear and low-friction attributes of diamond to mechanical seals can yield significant energy savings for fluid pumps. Ultrananocrystalline…

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Chementator: A propane-based AN process makes its commercial debut  

This summer, Asahi Kasei Chemicals Corp. (AKCC; Tokyo, Japan; edlinks.chemengonline.com/7373-532) plans to begin construction on a plant for producing 200,000 m.t./yr of acrylonitrile (AN) and a plant for making 70,000 m.t./yr of methyl methacrylate (MMA), at Map Ta Phut, Rayong,…

Making vegetable plants to produce useful fatty scids  

Scientists from CSIRO (Melbourne, Australia; edlinks.chemengonline.com/7373-536) have succeeded in engineering the model plant Arabidopsis to produce 30 wt.% of vernolic acid, an unusual fatty acid (UFA), in its seed oil. The project’s leader, Allan Green — who presented the findings…

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Chementator: A commercial breakthrough in alcohol oxidation    

Nissan Chemical Industries Ltd. (Tokyo, Japan; edlinks.chemengonline.com/7373-538) is commercializing "ultrahighly active" catalysts, based on the catalyst technology developed by professor Yoshiharu Iwabuchi of the Graduate School of Pharmaceutical Sciences, Tohoku University (Sendai, Japan), which catalyzes the oxidation of alcohols into…

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Chementator: Soy polymers may have a future in drug delivery  

Soy-oil-based hydrogels developed by the U.S. Agricultural Research Service (ARS) show promise as biodegradable encapsulants for drug delivery. Scientists at ARS’ National Center for Agricultural Utilization Research (Peoria, Ill.; edlinks.chemengonline.com/7373-539) have collaborated with researchers at the University of Toronto to…

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Chementator: Smart pump control  

Kadant AES (Queensbury, N.Y.; edlinks.chemengonline.com/7373-543) has introduced a patented control technology for high-pressure positive-displacement (HPPD) pumps, which is said to be capable of reducing energy usage by up to 60%. The so-called UniGY PhD (Pump-modeling hydraulic drive) uses pump-modeling software…