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A replacement for Cr+6

Aculon, Inc. (San Diego, Calif.; www.aculon.com) has developed a formulation of its proprietary SAMP technology (Self-Assembled Monolayer of Phosphate) that can be used as an alternative to hexavalent chromium used in primers and conversion coatings to increase the adhesion of…

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Scaleup for a downer FCC process

In October, Nippon Oil Corp. (Tokyo, Japan;www.eneos.co.jp) will start constructing a high-severity fluidized-catalytic cracking (HS-FCC) unit, the first in the world that can produce large amounts of propylene from heavy fuel oils. The unit, located at Mizushima Refinery (Kurashiki-City), will…

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Diamond lubricant cuts friction and increases equipment life

The lifetime of steel bearings can be extended by up to eight times by a new synthetic diamond lubricant, according to its developer, NanoLube, Inc. (Lombard, Ill.; www.diamondlube.com). The lubricant consists of 0.1–4-nm diamond spheres that are dispersed in a…

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Cellulose-to-aromatics process simplifies BTX production

A single-step method to convert cellulosic biomass into aromatic compounds offers a simpler and more environmentally friendly route to the petrochemical feedstocks benzene, toluene and xylenes (BTX), according to a Massachusetts bioenergy startup company seeking to scale up the technique.…

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Biobased succinic acid pilot effort underway

Pilot-scale production of biobased succinic acid from dextrose has been demonstrated by Myriant Technologies (Quincy, Mass., www.myriant.com). The firm expects commercial production by mid-2010. The succinic-acid process follows Myriant’s successful commercialization with partner Purac (Blair, Neb.; www.purac.com) of a biobased…

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Disperse Difficult Solids

Despite the immense value and universal appeal of these additives for product designers, process engineers facing the day-to-day reality of full-scale production face a unique set of challenges. Dispersing these powdered additives into a liquid is one of the most…

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A gypsum-free, energy-saving route to lactic acid

Uhde GmbH (Dortmund, Germany; www.uhde.biz) is developing a new process for producing lactic acid (LA) — a monomer for making the biodegradable plastic polylactic acid (PLA) — that does not require a distillation step. As a result, savings in steam…

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Making solar panels even greener

Last month, Malibu GmbH & Co, KG (Bielefeld, Germany; www.malibu-solar.de) started up a thin-film photovoltaic-module fabrication facility that is claimed to be the world’s first to eliminate the use of nitrogen trifluoride (NF3) — a greenhouse gas with a significant…

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New catalyst boosts liquid-fuel yield from heavy hydrocarbons

A new zeolite catalyst that increases yields of light cycle oil (LCO) from high molecular weight “bottoms” hydrocarbons in petroleum fluid catalytic cracking (FCC) units was commercialized last month by Grace-Davison, an operating segment of W.R. Grace & Co. (Columbia,…

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Direct conversion of cellulose to HMF demonstrated

Researchers at Pacific Northwest National Laboratory (PNNL; Richland, Wash.; www.pln.gov) have published the first direct route for converting plant cellulose to 5-hydroxymethylfurfural (HMF), a valuable platform chemical for the production of both plastics and biofuels. Appearing in the June issue…