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Operations & Maintenance

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Field Calibration of DP Flowmeters: Best Practices

Improved understanding of differential pressure (DP) flowmeter operation, along with best calibration practices, reduces maintenance errors Utilizing an orifice plate installed in a pipe and accurately measuring the differential pressure (DP) to calculate flow is one of most common methods…

Proof-Testing Level-Measurement Devices in Storage-Tank Safety Systems

Storage tanks containing hazardous materials require safety instrumented systems (SIS) to prevent overfills. Digital technology in the latest level-measurement devices used in SIS enables remote proof-testing, which provides significant advantages At industrial facilities with tanks containing hazardous, flammable or explosive…

Recently Published Books for the CPI: September 2021

Here are recently published books with relevance to the chemical process industries (CPI). September 2021.  Engineering of Power Plant and Industrial Cooling Water Systems. By Charles F. Bowman and Seth N. Bowman, CRC Press, 2021, 174 pages, $71.96. 2021 Guide…

Considerations for Solid Catalyst Loading

Special considerations must be made for loading expensive solid catalyst materials into fixed-bed and tubular reactors Most units in the chemical process industries (CPI) use complex and expensive heterogeneous catalysts aimed at improving reaction performance. Although sometimes overlooked, the solids-handling…

Modularization: Managing Project Delivery Risk in the Time of COVID

Taking a modular approach to capital projects offers a pathway for companies to be proactive, rather than reactive, as they manage project risk in the time of COVID and potential similar disruptions in the future It has been more than…

Recently Published Books for the CPI: May 2021

The following recently published books may have relevance to various sectors of the chemical process industries (CPI). Driving Continuous Process Safety Improvement from Investigated Incidents. By the Center for Chemical Process Safety (CCPS), Wiley Publishing, 2021, 288 pages, $140.00. Industry…

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Keeping Valves Corrosion-Free

In all phases of a valve’s lifecycle — from fabrication to decommissioning and storage — corrosion protection is essential Corrosion can be a serious source of valve damage, and it can often result in costly leakage, failures and repairs or…

Maintenance Matters: How to Overcome Growing Backlogs

Since the Covid-19 pandemic unfolded in 2020, the operators of chemical plants around the world have had no choice but to slash maintenance budgets as they grapple to adapt to new challenges, including strict social distancing measures put in place…

Facts At Your Fingertips: Microbial-Influenced Corrosion

Any corrosion process in which microorganisms initiate, facilitate or accelerate corrosive chemical reactions is termed microbially influenced corrosion (MIC). MIC occurs when the chemical, microbiological and physical conditions allow the active growth of biofilms containing specific types of microbes on…

Protecting Steam Systems from Corrosion

Steam and condensate-return systems can be susceptible to unique forms of corrosion. This overview explains how to prevent or minimize such issues Steam is utilized for process heating and other applications at thousands of industrial plants in the chemical process…