Transporting chemical products across global supply chains is complex and challenging, but data-supported technologies are helping to improve efficiency, sustainability and reliability Materials produced by the chemical process industries (CPI) are used in nearly all global product chains. According to…
Alternating-current (a.c.) induction motors are widely used throughout the chemical process industries (CPI) and other manufacturing sectors to convert electrical energy into mechanical energy to power rotating equipment, such as centrifugal pumps, compressors and fans, as well as other industrial…
Henry Kister shares lessons learned from troubleshooting distillation towers On an assignment to troubleshoot a vacuum tower for a petroleum refinery, my team was tasked to “run simulations to determine why the heavy vacuum gas oil (HVGO) has a very…
Nickel alloys have long been the default choice for demanding applications in the chemical process industries (CPI). A new grade of stainless steel offers an alternative Demanding chemical engineering applications, such as plate heat exchangers (PHEs; Figure 1), tubing, pipes…
Cleaning equipment surfaces is critical for processes involving biological materials to prevent microbial contamination. Clean-in-place (CIP) systems play a key role. In addition to preventing contamination, CIP systems also remove grit, scale and organic matter, which may affect process performance.…
Henry Kister shares lessons learned from troubleshooting distillation towers Construction of new production units has an undesirable byproduct: trash. Sometimes the hard question is— Who will clean? The author was the startup superintendent on a new unit in an olefins…
The guidance provided here can help to mitigate problems occurring in pumping systems used for condensate recovery Condensate recovery is crucial to energy reduction and water conservation in a steam-using plant. It reduces effluent discharge and treatment requirements, as well…
Processors no longer need to sacrifice efficiency or effectiveness when selecting eco-friendly housekeeping methods Commitment to environmental, social and corporate-governance programs coupled with a pandemic-induced need for more effective sanitizing are forcing chemical, pharmaceutical, food-and-beverage and other processors to reevaluate…
Predictive maintenance (PdM) programs can provide advanced warning of equipment problems and potential failures. This one-page reference provides brief descriptions of six common predictive maintenance methods. Infrared thermography Continuous monitoring of equipment temperature over time has the potential to identify…
Corrosion under insulation (CUI) remains a persistent challenge at chemical process industries facilities, but the issue is receiving renewed attention amid a host of technologies, materials and methodologies for detection and prevention of CUI Corrosion of process equipment, piping and…