With proper design, installation, monitoring and maintenance, chemical plant operators can increase the lifecycle of fluid systems — and the bottom line Replacing a fluid system component costs more than just the price of the part itself. It also includes…
A routes-by-exception reliability strategy helps improve safety and efficiency, while preserving competitive advantage in a changing marketplace In recent years, maintenance and reliability experts have often talked about the massive wave of retirements leaving chemical plants, creating a shortage of…
Potential maintenance and repair cost savings are significant when employing vapor corrosion inhibitors either as a standalone mitigation technique, or as a complement to conventional cathodic protection methods, in aboveground storage tanks Mitigation of external corrosion on the bottoms of…
The following lists recently published books of relevance to the chemical process industries (CPI): The Other Side of Safety: Moving from Results-Based to Behavior-Based. By Robert Palmer, CRC Press, 2023, 154 pages, $71.96. A New Approach to HAZOP of Complex…
By allowing maintenance professionals to visualize vibration on entire pump systems, video vibration analysis and motion magnification can help to rapidly diagnose vibration issues Video vibration analysis, and motion magnification in particular, is democratizing complex system-level vibration testing by making…
LuminUltra Technologies Ltd. (Fredericton, N.B., Canada; www.luminultra.com) recently launched a suite of DNA-based monitoring tools specifically designed to address organisms linked to microbiologically influenced corrosion (MIC). The collection enables industrial users to collect, prepare and test samples for a range…
Flow analysis can aid in simultaneously sizing pumps and associated piping systems. The concurrent sizing can reduce wasted energy and improve pump reliability In the chemical process industries (CPI), a variety of incredible process-simulation tools are available to provide greater…
During vessel breakout activities, plants should pay close attention to the design of the washers used on bolted flanges. A simple change in this area can help to reduce downtime and improve safety Bolted flanges on vessels, and their associated…
Due to favorable properties, such as light weight and corrosion resistance, plastic-piping systems are suitable for a growing number of applications Over the past few decades, plastic-piping systems have been adopted in many different sectors of the chemical process industries…
Fouling of heat exchanger surfaces reduces thermal efficiency. An improved understanding of fouling and the design factors that affect it can help ensure that heat exchange occurs during normal operating conditions Using tubular heat exchangers is an efficient and reliable…