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Operations & Maintenance

Enabling Clean Ammonia: Practical Lessons from a Full Plant Conversion

Low-carbon ammonia is an attractive driver for decarbonization of many product chains. Here are some practical insights from a legacy plant that was updated for cleaner ammonia production Ammonia production is under growing scrutiny as decarbonization becomes a global imperative.…

Estimating and Reducing Heat Loss in Process Piping

Identifying and quantifying sources of heat loss around process equipment allow plant engineers to investigate inexpensive fixes, such as pipe insulation, that can minimize operating costs Every plant leaks heat. In some facilities, those losses quietly rank among the largest…

Explosion Protection in Hydrogen Applications: Principles, Practice and Technology

The use of hydrogen brings unique safety challenges, especially explo- sion risks. As its use grows across industries, effective explosion pro- tection becomes essential. Understanding the principles, practices, and technologies behind explosion protection ensures reliable operations and safeguards people, equipment,…

Natural gas contaminant measurement made easy

Advanced technology for continuous measurements of multiple natural gas contaminants for custody transfer, tariffs compliance, and process monitoring Natural gas contaminants such as H2S, H2O and CO2 constitute a significant hazard to an operator’s business as they represent both safety and…

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Advanced Mixing Technologies for Efficient Lithium Processing

In lithium processing, advanced mixing technologies — applied across the crystallization, carbonization and decomposition steps — can serve as critical enablers in meeting efficiency, scalability and sustainability demands Lithium carbonate (Li2CO3) is a key raw material in the production of…

Modernizing Chemical-Feed Systems: Practical Guidance for Smarter Plant Performance

For chemical engineers, the need to modernize chemical feed systems is already clear. Rising energy prices, tightening discharge regulations and new sustainability mandates have left little room for outdated practices. At the same time, workforce dynamics are shifting as veteran…

Strengthening Reliability of Electrical Assets with AI Predictive Maintenance

The step-by-step approach described in this article is designed to help plants adopt AI effectively for management of electrical equipment assets Chemical plants must balance high production demands with strict safety standards and tight margins. Equipment failures are more than…

How leading manufacturers are rethinking expansion with pre-owned process facilities

This white paper from International Process Plants (IPP) reveals how chemical and petrochemical executives are reducing capital costs, greatly accelerating time-to-market, and minimizing risk by acquiring quality secondhand facilities with verified operating histories. Using IPP’s Southeast Asia petrochemical complex as…

Estimating Simulation Parameters for Batch Columns from Experimental Data

This whitepaper, Estimating Simulation Parameters for Batch Columns from Experimental Data, outlines a practical method for deriving key model parameters (such as heat losses, hold-up volumes, and stage efficiencies) directly from plant data. Using a lab-scale ethanol–water batch distillation column,…

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New Packaging Technologies Ensure Chemical Safety

Robotics and smart systems contribute efficiency to chemical packaging Preparing chemicals and pharmaceuticals for distribution, transport, storage and use is a demanding operation. Fortunately, modern packaging solutions with advanced technologies and smart systems can increase the efficiency of packaging operations,…