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Heat Transfer

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Direct-Fired Heaters: Evaluate Thermal Performance And the Effects of Fouling

Direct-fired heaters find wide application throughout the chemical process industries (CPI) and are common in petroleum refineries, where they are used to preheat petroleum or petroleum-derived feedstocks in advance of downstream process operations. Since excessive internal tube fouling occurs above…

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Heat Transfer: System Design II

Click here for full pdf version of this article - includes all graphs, charts, tables, and author information EXPANSION TANK A well designed expansion tank: 1. Maintains a static pump-suction head 2. Compensates for temperature-related volume and pressure changes 3.…

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Capacity to double for an oil-shale process

Outotec GmbH (Oberursel, Germany), a 100% daughter company of Outotec Oy (Helsinki, Finland; www.outotec.com) has received a €109-million contract for the design, delivery, construction and commissioning of a new oil-shale processing plant to be built in Narva, Estonia for Eesti…

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Making SunCatchers instead of cars

Stirling Energy Systems (SES; Phoenix, Ariz.; www.stirlingenergy.com) and Tessera Solar (Houston; www.tesserasolar.com) recently unveiled four, newly designed solar-power collection dishes at Sandia National Laboratories’ National Solar Thermal Test Facility (Albuquerque, N.M.). The refined design of SunCatchers will be used in…

Focus on Boilers & Steam Handling

These new resins are an alternative to metal boiler components In wall-hung condensing boilers for residential use, high-performance Noryl, Ultem and Cycoloy resins can replace traditional metals such as copper and brass used in boiler components, including condenser housings and…

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The Shotgun Approach: Removal of Fouling Deposits on Heat Transfer Surfaces in Coal-Fired Process Heaters & Boilers

The heat transfer sufaces of coal-fired process heaters and boilers often undergo severe fouling. If left intact, such deposits, consisting of slag from mineral matter contained in the coal, can reduce heat-transfer-surface availability, reduce thermal efficiency and cause corrosion. If…

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A direct coal-liquefaction process goes commercial…

The world’s first commercial plant to produce liquid fuels by direct coal liquefaction is now being started up in Majata, Inner Mongolia, by Shenhua Group (Beijing). Designed to produce 25,000 bbl/d of syncrude from 4,300 metric tons per day (m.t./d)…

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Add CaC2 to improve the efficiency of steelmaking furnaces

An innovation that improves the steelmaking efficiency of an electric arc furnace (EAF) by adding calcium carbide to the process has been developed by NuFlux, LLC (Warren, Ohio), a producer of steelmaking fluxes, and Carbide Industries LLC (Louisville, Ky.; www.carbidellc.com),…

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A one-step process for extracting oil from algae…

Algae offer a ubiquitous, renewable source of oil for fuels and various chemical products ( CE, September 2008, pp. 22–25), but the extraction of oil from the algae cells is an energy-intensive process that involves dewatering and drying the biomass,…

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Progress in underground coal gasification

The world’s first demonstration plant combining underground coal gasification and gas-to-liquids (GTL) technologies in the same facility was officially opened on April 22 in Chinchilla, 350 km northwest of Brisbane, Queensland, Australia. The plant is operated by Linc Energy Ltd…