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Heat Transfer

Reduce NOx emissions from boilers, regardless of fuel type

Hamworthy Peabody Combustion Suitable for use in package, industrial and utility boilers ranging from single to multi-burner wall-fired, Turbo and other boiler types, the ECOjet ultra-low NOx burners (photo) offer ultra-low (below 30 ppm NOx) emissions with little or no…

Heat Transfer Fluid Leaks: Break the Fire Triangle

Management of process plants requires the understanding and application of the fundamental tenets of safe design, construction, and operation of each facility. In that context, many years of practical experience with systems that use very high-temperature organic heat-transfer media has…

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Steam Generation Thermodynamics

Although proper water treatment and conditioning for combined-cycle units and standalone steam generators are vitally important for reliability in the chemical process industries (CPI), a well maintained and operated steam generator can also save the facility much money with regard…

Focus on Steam Handling & Production

ESCO Technologies Boiler-tube expanders with precise torque control A full line of air-powered tube expanders and rolling motors for creating steel-to-steel mechanical seals in boilers, heat exchangers and condensers is available for sale or rent from this company. The Millhog…

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Super emulsion slashes biodiesel production costs by 25%

The research group of Kazuo Tajima at Kanagawa University (Yokohama, Japan; apchem2.kanagawa-u.ac.jp) have developed a new emulsification process that enables biodiesel fuels (BDFs) to be used without any purification process, thereby reducing production costs by one fourth. Tajima estimates that…

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Heat Transfer Fluids: System Filtration

OVERVIEW Indirect heating of processes by organic thermal-liquid fluids offers highly reliable operation, and the heat transfer systems are generally treated as low-maintenance utilities. Occasionally, the heat transfer fluid can become contaminated, resulting in the formation of sludge particles, or…

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Controlling Acoustic Coupling

Acoustic coupling in industrial furnaces is an issue that appears to have become more prevalent as designs increase the volumetric heat density of furnaces, and burner technology is required to meet more-stringent emission requirements. The problems associated with acoustic coupling…

Process cooling: Just Cool It!

Like other aspects of chemical processing, cooling operations are being closely examined for ways to reduce costs and resource usage. Whether it’s cooling towers or industrial gases, experts say embracing new technologies makes it possible to get more bang for…

A perfect storm for U.S. petroleum refining industry?

Less than two years ago, U.S. petroleum refiners were in the middle of an expansion and modernization program that was designed to add more than 1-million bbl/d to meet the growing demand for fuels, especially diesel fuel. Much of the…

Bioalcoholic fuels

Last year (2009) was a record year for U.S. ethanol production, with 200 biorefineries producing an estimated 10.6-billion gallons, according to the Renewable Fuels Assoc. (RFA; Washington, D.C.; www.ethanolrfa.org) in its recently published report, The 2010 Ethanol Industry Outlook. An…