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Heat Transfer

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On-demand electric heat can reach near-flame temperatures

Electrification provides an avenue for industrial decarbonization, but many electric-heating options cannot handle the high temperatures and scale required for industrial use. Electrified Thermal Solutions (ETS; Medford, Mass.; www.electrifiedthermal.com) has taken a new approach to industrial heating through its JouleHive…

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Advanced Column Internals Support Energy Efficiency

New packings and trays encourage effectiveness and energy efficiency in traditional and emerging applications Equipment for distillation, absorption, stripping, extraction and phase separation plays a major role in the chemical process industries (CPI). However, separation processes are notoriously energy intensive,…

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Design Considerations for Steam-Heated Storage Tanks

Steam-heated storage tanks are critical to manufacturing processes, and prioritizing reliability in tank-system design and operations can mitigate unwanted issues Storage tanks are essential to the chemical process industries (CPI), and they require significant capital investment to ensure optimal installation…

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This cooling and water-harvesting system requires no heat

A novel technology for cooling and dehumidification is nearing commercialization through several strategic partnerships, including GE Vernova, BASF and Carrier Global. Montana Technologies’ (Ronan, Mont.; www.mt.energy) AirJoule technology employs a metal-organic-framework (MOF) desiccant material that exhibits higher water-uptake capacity and…

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New Heat Exchangers Improve Performance and Sustainability

Improvements in energy efficiency, reliability and operational boundaries reduce emissions and cut costs Due to a demand to increase margins and meet sustainability and decarbonization targets, today’s chemical processors are seeking ways to improve energy efficiency and reliability while also…

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Facts At Your Fingertips: NOx Formation in Combustion

Oxides of nitrogen (NOx) are a family of highly reactive gases that can be produced naturally, but largely result from fuel combustion (industrial combustion and automobile engines). In the environment, they are pollutants that react with volatile organic compounds in…

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Reducing CO2 emissions from pig iron production

Researchers of Karlsruhe Institute of Technology (KIT; Germany; www.kit.edu) and the SMS group GmbH (Düsseldorf, Germany; www.sms-group.com) have developed a new process to reduce CO2 emissions from worldwide steel production by several hundred million tons per year. It is based…

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Heat Pumps: Decarbonizing the Process Industries

As the chemical process industries push to decarbonize their businesses, heat pumps are emerging as a go-to alternative to fossil fuels. Efficient and cost-effective, heat pumps are a rapidly expanding solution for industrial heat demand In the drive to meet…

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Sand-based thermal-energy storage

Using concentrated solar thermal (CST) energy to supply industrial-heating requirements is a promising way to reduce the use of fossil fuels. This is the aim of Magaldi Green Energy (Rome, Italy; www.magaldigreenenergy.com), which developed its Solar Thermo Electric Magaldi (STEM)…

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Steam Reboilers: Condensate Vessel Balance to Reboiler is Important

Properly locating a simple 1–2-in. balance line can make all the difference in successful reboiler operation Steam reboilers are crucial to production in petroleum refineries and petrochemical plants, representing huge capital investment in distillation columns. Regardless of the investment made…