Silica in boiler feedwater can lead to unplanned shutdowns and extra maintenance. A major Spanish fertilizer producer has switched to a METTLER TOLEDO silica analyzer. Its accuracy, low maintenance, and easy operation are saving them many hours. Highly damaging…
Caprolactam production requires tight oxygen control to prevent explosive conditions developing in reactor vessels. For a Chinese manufacturer, the slow response and high maintenance of their O2 analyzers was unacceptable. Changing to GPro® 500 in situ TDL sensors has reduced…
The following recently published titles are relevant to various parts of the chemical process industries (CPI). Fluid Mechanics of Control Valves: How Valves Control Your Process. By Hans D. Baumann, International Society of Automation (ISA), 2019, 125 pages, $99.00. A…
In hygienic process operations, proper system construction and fabrication has the greatest influence on end-product quality and the success of process validation. Even well-designed hygienic systems can be compromised by leaching, poor internal finishes and mishandled material sourcing and other…
A unified gateway station and related components increase availability to improve operations and safety In information technology (IT) security circles, the most important acronym is CIA: confidentiality, integrity, availability. In industrial control security, the corresponding acronym is AIC: availability, integrity,…
A safety instrumented system (SIS) is important to ensure the safe operation of a plant. The SIS requires up-to-date sensors — recent developments in vortex flowmeters are presented here There are four key areas of concern for chemical producers that…
Clarity about the requirements for digital twin technology is essential for any organization’s digital transformation As manufacturers in the chemical process industries (CPI) begin the digital transformation process for their plants and assets, the need for technology to support this…
Accurate and continuous O2 determination plays a pivotal role in achieving safety and process reliability in a wide range of manufacturing processes. Harsh process conditions and maintenance requirements of sampling and conditioning systems can present challenges in procuring accurate and…
From process and materials development to maintenance and logistics, artificial intelligence (AI) is emerging as a transformative force across the chemical process industries As in many other sectors, artificial intelligence (AI) technologies are beginning to emerge in the chemical process…
Modern combustion technologies help processors safely meet emissions standards, while optimizing the process Combustion is integral to many chemical processes; however, it is not without challenges. Safety is, of course, always paramount when it comes to fired equipment and constantly…