Advanced materials are considered to be core enablers for technologies aimed at broad global concerns, such as climate change, sustainable manufacturing, critical-materials supply chains, environmental mitigation and remediation and others [1]. The process by which novel advanced materials are designed…
Steam is commonly used across the chemical process industries (CPI) for a variety of end uses, including process heating, mechanical drive, moderation of chemical reactions and fractionation of hydrocarbons. Heat exchangers, turbines, fractionating towers, stripping columns, and reaction vessels are…
Milling is commonly used for particle-size reduction and control of particle-size distribution (PSD) for crystalline solids. Mills are effective for generating consistent solids properties, through size reduction and surface-modification mechanisms [1]. This one-page reference outlines the mechanical forces involved in…
Industrial electrolysis involves passing a direct electric current through an electrolyte to elicit a range of chemical reactions. Electrolyzers are key pieces of technology for producing many important industrial chemicals. This one-page reference reviews the basic general operation of an…
The purchase price of an electric motor is generally thought to end up as a small fraction (2–3%) of the motor’s total lifetime cost, with the majority of costs resulting from the electricity used by the motor. This makes motor…
Process heating systems are critical parts of chemical process industries (CPI) facilities. Unfortunately, the reliable, efficient operation of utility systems is often taken for granted, and they receive little engineering attention. This is perhaps understandable, since these systems play a…
Current hydrogen demand is dominated by petroleum refining and fertilizer production, and is supplied largely by fossil-fuel-based steam-methane reforming (SMR). Increasingly, however, demand for hydrogen will come from the energy transition, and will be supplied by a more diverse range…
Most modern chemical processes require some means of rejecting heat for maintaining process efficiency, product quality and plant safety. Examples of heat rejection include cooling crystallization liquid, cooling reactor effluent, condensing material from a distillation column and cooling steps in…
Particle size and shape, as well as particle size distribution (PSD) are key determinants of bulk solids behavior [1–4]. A particle can be defined as a single unit of material having discrete physical boundaries that define its size. Particle science…
Batch manufacturing methods are common throughout the chemical process industries (CPI) for specialized compounds and reactions. However, typical batch-wise manufacturing processes are often time-consuming due to large volumes and long loading and unloading times added to the batch processing time,…